Why do I need to service my compressed air system?
Regular servicing and check-ups will ensure it remains reliable and increases the life of the system.
Compressed air system maintenance is similar to that performed on cars; filters and fluids are replaced, cooling water is inspected, belts are adjusted, and leaks are identified and repaired.
If your compressor is not well maintained, it can cause multiple problems within the system and produce contaminated air to your end product – which can damage your tools and overall production.
How often should I service my compressor?
How often you service your compressor depends on how often you run your compressor.
Your service schedule should outline what is required for your compressor, but if you don’t have a current schedule or aren’t sure when to book your next service, call our team on 1300 290 638.
We’ll create a service schedule that fits both your compressor and your business, helping you stay productive and minimising downtime due to breakdowns.
What do I do in the event of a breakdown?
Compressor breakdowns don’t happen often, but when they do, you want the problem fixed as soon as possible to help minimise downtime for your business.
Our service technicians are available 24/7 for emergency breakdowns. We’ll come out and determine the problem, then get your compressor up and running as quickly as possible.
If you need emergency breakdown assistance for your compressed air system, call Nessco on 08 9333 4940.
Do I need to fix air leaks?
Although an air leak may seem like a minor issue, it’s actually the opposite and should be fixed.
Air leaks result in your compressor working overtime to produce the required air pressure for your equipment, increasing running time that can lead to additional maintenance requirements (and increased downtime).
Leaks can also cost you thousands of dollars every year in energy costs.
If you think (or know) you have an air leak in your compressed air system, contact our service team at 1300 290 638 or email info@nesscopressure.com.au.
We’ll detect and repair it for you.
Do filters need replacing?
Yes, it’s important to properly maintain your air compressor and filter elements.
Filters are installed in an air compressor to remove any dust or debris the compressor may suck in.
Dust will cause wear to the compressor element, valves, filters, compressor oil and any moving parts. This can increase the risk of breakages and expensive repairs to your system (and the equipment using compressed air such as drills, wrenches and spray guns).
During your scheduled services, our technicians inspect all filters to make sure they’re operating as they should.
How often they need replacing will depend on your compressor use.
If your system hasn’t been checked in the past six months, contact our service team on 1300 290 638 to arrange an inspection.
Does my system ever need to be upgraded?
Not necessarily.
If the number of tools and your production levels are the same from when the system was first installed, then there should be no need for upgrades.
Alternatively, if your workflow has changed and more tools are relying on your compressed air system, then an examination may need to be carried out. This ensures your compressor is not over-working, which can potentially cause breakdown and damage to your system.
We can conduct an NPS Efficiency Report to ensure your system is suited to your production levels. Subsequently, we can then provide you our personalised Compressed Air Energy Management Plan.
For more information, contact our Service Administration team on 1300 290 638.
Why do I need to register my air receiver?
Certain pressure equipment in Western Australia must be registered with Worksafe WA.
It is important to understand the mandatory requirements and the applicable Australian Standards ensure that your equipment is safe to operate.
Our team of technicians is fully qualified to perform compressed air receiver inspections and registrations. Visit our air receiver inspections page or call 1300 290 638 for more information.
How often is an air receiver inspected?
According to the relevant standard, AS/NZS 3788, table 4.1, The recommended inspection interval is;
- External – every 2 years
- Internal – every 4 years
You should receive an inspection report after each inspection.
What is a Manufacturers Data Report, or MDR?
The Manufacturers Data Report, or MDR, is a receiver specific document supplied with the air receiver at time of purchase.
The MDR provides information on the manufacture, commissioning & operating parameters of the air receiver.
How can I get rid of water from my compressed air system?
Compressed air from a compressor contains water and particles that form unwanted moisture, which must be removed to prevent problems.
Clean, dry air can be obtained by using a water separator, compressed air filter, refrigerant air dryer, condensate drain, and oil–water separator.
Our service technicians can inspect your system and help you solve your water problems.
Email info@nesscopressure.com.au or call 1300 290 638 to book an inspection.
Does Nessco Pressure Systems do pipe installations?
Our Infinity installation technicians are formally trained in designing and installing aluminium piping systems, so we can help plan your system – no matter what you need.
Infinity Piping offers the first all-metal piping system, corrosion-free with our patented zero condensate; it’s specifically designed with energy savings in mind.
This high-quality piping system is ideal for air, vacuum, and nitrogen and is available in a selection of colours to meet the required regulations.
Download our Infinity Pipe Systems catalogue or call 1300 290 638 and let our team help you.
Does NPS service all types of air compressors?
Yes. We can service any air compressor on the market
What is the best location for my compressor?
Installing your compressor in the correct location can save you time and money.
You’ll reduce breakdown, servicing and repair costs and extend the life of your compressed air system by installing your unit in an area that is:
- Clean
- Dry
- Free from dust
- Well ventilation with good air circulation
- Not too hot or cold
- Away from a direct heat source
- Accessible for servicing and maintenance
It’s also important to consider the proximity to employees for noise and vibrations.
For new compressor installs, our technicians inspect the area before installation and work with you to make sure your new compressed air system is positioned correctly.
If you have concerns about the location of an existing compressor, we can come out to site and assess its position and surrounding environment. We’ll provide solutions to make sure your machine is in the best location to help maximise the life of your compressor and minimise your ongoing service and repair costs.
Contact our team at 1300 290 638 or email info@nesscopressure.com.au for more information.
Do I need to replace the pipelines as well as the compressor?
If you’re replacing your compressor with a new, likely more energy efficient compressor, we recommend replacing the pipelines as well.
Replacing your existing pipelines with high performance, leak free pipelines will help achieve important energy savings for your business.
For example, installing new, aluminium pipelines and fittings from Infinity Pipeline Systems means you are assured of the most efficient, leak-free piping system available.
Advantages of using aluminuim piping include:
- Better flow rates
- Superior ability to withstand extreme climate conditions
- Minimal expansion and contraction with extreme shifts in temperature
- Quick and simple installation
If you need to improve the efficiency and operating costs of your compressed air system, get in touch with our compressed air experts by calling 1300 290 638 or emailing info@nesscopressure.com.au.
What is variable speed drive technology?
Variable speed drive (VSD) allows your compressor to be very flexible and efficient in responding to changes in air demand.
This has benefits for your business, including:
- Reduced energy consumption (in the proper application)
- Quieter than a fixed speed when running at a lower RPM
- Consistent plant pressure – increased component lifetime
- Less maintenance cost and ease of maintenance
- Low inrush current during motor starts
- Compact total solution
Not sure whether a VSD compressor is the right choice for you?
Give us a call on 1300 290 638 or email info@nesscopressure.com.au and have a chat.
