If you work in an industry that relies on compressed air, chances are you’ve heard quite a bit about Variable Speed Drive (VSD) compressors in recent years.
VSD compressors adjust their output based on your operational load, ensuring you only use the energy you need. This leads to significant reductions in energy consumption and costs, especially for larger operations.
These innovative machines promise energy savings and efficiencies, making them a popular choice for replacing outdated, inefficient stop-start compressors. However, there’s a crucial aspect that often gets overlooked when businesses decide to upgrade: the compressed air pipe system which connects the compressor to the accessories and pneumatic equipment.
Pipe systems: The overlooked culprit of energy loss
While investing in a new VSD compressor is a smart move, ignoring the condition and design of your existing piping could significantly reduce your system’s possible energy efficiencies (and your financial savings).
An inefficient pipe system can cause significant energy losses, making your new VSD investment less effective. Even the most advanced compressor cannot distinguish between a leak and a legitimate air requirement — it simply responds to what it perceives as demand.
If your pipes are leaking or poorly designed, your new compressor may not achieve its intended efficiency, resulting in wasted energy and increased operational costs.
Even the most advanced compressor cannot distinguish between a leak and a legitimate air requirement — it simply responds to what it perceives as demand.
Why upgrading your pipe system matters
When you invest in a new VSD compressor (like our Venti VSD compressors), it makes economic sense to review your entire compressed air system. The combined efficiency of the compressor, pipe and fittings can result in substantial energy savings.
Here are some key factors to consider:
- Leak-free system: Ensure your pipes are free from leaks, which can significantly reduce efficiency.
- Designed for purpose: The piping should be specifically designed to optimise the flow of compressed air.
- Low pressure drop: Minimise pressure drops across the system to maintain efficiency.
- Low turbulence: Smooth, straight paths with swept elbows can drastically reduce turbulence in your system.
- Zero condensate tees: Avoid designs that promote condensate build-up, which can impact performance.
The perfect partnership: Venti Compressors and Infinity Pipe Systems
Investing in a new VSD Venti Compressor is a significant step in the right direction for energy efficiency. To unlock the full potential, we recommend considering the entire compressed air system, including the pipeline. Infinity Pipe Systems are designed to be the perfect partner for VSD compressors. By integrating advanced piping solutions with your new VSD investment, you create an efficient and effective compressed air system. This approach not only maximises energy savings but also enhances the overall performance and lifespan of your equipment.
Improve performance: start with an energy audit for your compressed air system
At NPS, we can work with you to conduct a comprehensive energy audit of your compressed air system, including your existing pipeline. This audit includes:
- An assessment of the existing pipe system.
- A report detailing the most common compressed air pipe issues observed onsite.
We’ll then help plan, design, and install any enhancements to your compressed air system, and provide ongoing servicing to make sure it works as long and hard as you do.
Take advantage of VSD efficiencies before 30 June and claim a 20% tax offset
You could be eligible to claim the Federal Government’s Small Business Energy instant asset write off (available until the end of 2024/25), making upgrading to a VSD compressor even more cost-effective.
This incentive, passed by Federal Parliament on 25 June 2024, provides a bonus 20 per cent tax deduction on eligible assets that support electrification and more efficient energy use that were first used or installed between 1 July 2024 and 30 June 2025.
Up to $100,000 of total expenditure is eligible for this incentive, with the maximum bonus tax deduction being $20,000.
Find out more about Venti VSD compressor, Infinity Pipe Systems or the instant asset write off
Keen to unlock maximum efficiencies for your compressed air system? Our compressed air specialists can work with you to assess your requirements and crunch the numbers, allowing you to make informed investment decisions. Call our team on 1300 290 638 or email info@nesscopressure.com.au for more information.
Find out more about the $20,000 instant asset write-off at: www.ato.gov.au/instantassetwriteoff.*
* Consult with your accountant to ensure you’re making informed decisions tailored to your specific needs and situation.
